An extruder

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With gears to increase torque

Extruder

Extruders are used to push plastic filament thru a hotend, to achieve the awesome feat of 3D Printing.

This module controls the motor that pushes the filament, it does not take care of the hotend itself, which is the job of TemperatureControl.

The most important parameter to get your extruder module to work properly, is extruder.module-name.steps_per_mm.

You can create as many Extruder modules as you want, as long as you give them different module names. You can name those modules whatever you want ( as long as you stick to only alphanumerical characters ).

Configuration

Steps per millimeter

The number of steps on the stepper motor drivers smoothie needs to generate if it wants to move the filament 1 millimeter.

This value depends on your stepper motor, the microstepping on your stepper motor drivers, the gear reduction ratio on the extruder assembly if any and the diameter of your hobbed pulley/bolt.

A very good guide on how to find this value can be found here : http://reprap.org/wiki/Triffid_Hunter%27s_Calibration_Guide#E_steps

extruder.hotend.steps_per_mm                        140

Filament diameter

This is an optional parameter for those who want to use volumetric extrusion, but are too lazy to do their own math. ;) Simply enter the machine's filament diameter here and set your slicer's filament diameter to 1.128379mm ( 2*sqrt(1/pi) ) and enjoy portable gcode! Further explanation can be found in Triffid_Hunter's guide, linked above.

Details based on current Edge (Master is different)

When a filament diameter is specified either from M200 Dxxx or the config setting Smoothie expects all E values specified to be in mm³, so when you click extrude 10mm in Pronterface Smoothie will actually extrude 10mm³. And E values in a gcode file will all be expected to be mm³.
Note that when firmware retraction is specified via M207 the retraction length is still in mm not mm³, but will be converted to mm³ based on the filament diameter at the time of extrusion.

In the current master builds, only print moves have E specified in mm³, retract or extrude only moves are still in mm. The change in edge is to be more compliant with other firmwares and user expectations.

extruder.hotend.filament_diameter                   3.0

The filament diameter can also be saved at run time with this M code

M200 Set E units for volumetric extrusion - D<filament diameter> set to 0 to disable volumetric extrusion M200 D3.0

and saved with M500.

Firmware Retract

G10/G11 will cause the filament to retract and unretract, this option can be set in most current slicers.

Note this is optional, you are not obligated to set this up, but it is a nice feature if you want to use it.

The amounts of extrusion and speed can be set with the following M codes

M207 set retract length S[positive mm] F[feedrate mm/min] Z[additional zlift/hop] Q[zlift feedrate mm/min] M207 S4 F30 Z1
M208 set retract recover length S[positive mm surplus to the M207 S*] F[feedrate mm/min] M208 S0 F8

or can be set in config with the following settings…

extruder.hotend.retract_length                  3               # retract length in mm
extruder.hotend.retract_feedrate                45              # retract feedrate in mm/sec
extruder.hotend.retract_recover_length          0               # additional length for recover
extruder.hotend.retract_recover_feedrate        8               # recover feedrate in mm/sec (should be less than retract feedrate)
extruder.hotend.retract_zlift_length            0               # zlift on retract in mm, 0 disables
extruder.hotend.retract_zlift_feedrate          6000            # zlift feedrate in mm/min (Note mm/min NOT mm/sec)

These can be set differently for each extruder defined.

Config/Gcode difference

Please note the inconsistency here with the config specifying mm/sec and the M206/207 specifying mm/min.

Sorry about that.

Pins

As all stepper motors, the extruder stepper motor needs 3 pins to be controlled : step, direction and enable ( See Pin Reference and Pinout ) :

1st Extruder (delta, or M4)

extruder.hotend.step_pin                     2.3
extruder.hotend.dir_pin                      0.22
extruder.hotend.en_pin                       0.21

Note

These pins are for the delta ( 4th ) driver on a Smoothieboard. This is what is most commonly used, but in another board or setup, you may have to use other pins.

2nd Extruder (epsilon, or M5)

extruder.hotend2.step_pin                     2.8
extruder.hotend2.dir_pin                     2.13
extruder.hotend2.en_pin                      4.29

Note

These pins are for the epsilon ( 5th ) driver on a Smoothieboard. This is what is most commonly used, but in another board or setup, you may have to use other pins.

Advanced pin configuration

You can do special things to Smoothie pins, for example you can invert them, which is useful to revert the direction of your extruder if it is wired the wrong way around on your board, see Pin Configuratio.

You can make your extruder module use any other stepper motor driver, or even an external stepper motor driver, simply by providing the adequate pins for that driver, see Pinout.

Current

On boards which feature current control of the stepper motor drivers ( Smoothieboard or 4pi ), you have to set that value for the extruder too.

This is handled by the Currentcontrol module, but usually, the line for the configuration of a given stepper motor is written along with it's pins, for clarity.

delta_current                                1.5

Set the value to the exact value your stepper motor is rated for ( or less, for less noise, but less torque ).

Setting the current to a value higher than the recommended one causes overheating, and skipped steps.

Example

Here is an example of a common configuration and wiring of an extruder with a Smoothieboard.

This example setup is of an extruder ( stepper motor ) connected to the M4 stepper motor driver.

If your machine has multiple extruders, you also want to look at multiple-extruders.

Configuration

The default Smoothie configuration example contains an example extruder section, this means you do not need to create a new one, but you can just re-use the sample one.

The configuration looks like this : 

## Extruder module configuration
# See http://smoothieware.org/extruder
extruder.hotend.enable                          true          # Whether to activate the extruder module at all. All configuration is ignored if false
extruder.hotend.steps_per_mm                    140           # Steps per mm for extruder stepper
extruder.hotend.default_feed_rate               600           # Default rate ( mm/minute ) for moves where only the extruder moves
extruder.hotend.acceleration                    500           # Acceleration for the stepper motor mm/sec²
extruder.hotend.max_speed                       50            # Maximum speed in mm/s

extruder.hotend.step_pin                        2.3           # Pin for extruder step signal
extruder.hotend.dir_pin                         0.22          # Pin for extruder dir signal ( add '!' to reverse direction )
extruder.hotend.en_pin                          0.21          # Pin for extruder enable signal

delta_current                                   1.5           # Current setting in Amperes for this motor driver

Now that you extruder is configured, you can wire it :

Wiring

Wiring your extruder stepper motor is very similar to how you wire your X, Y and Z stepper motors ( see adequate documentation ) : you just wire the 4 wires of the stepper motor, to the output connector of the M4 stepper motor driver.


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